Indulge in the flavors of BBQ Brisket Melts, a perfect blend of smoky, tender brisket and gooey cheese. This sandwich is not only a delightful treat for gatherings but also an ideal choice for a cozy family dinner. Whether you’re hosting a barbecue or craving comfort food, these melts are sure to impress with their rich flavors and satisfying textures.
Why You’ll Love This Recipe
- Flavor Explosion: The combination of smoked brisket, tangy BBQ sauce, and melted cheese creates a mouthwatering experience.
- Versatile Meal Option: Perfect for lunch, dinner, or game day gatherings, BBQ Brisket Melts fit any occasion.
- Easy Preparation: With straightforward steps and minimal hands-on time, this recipe is approachable for home cooks of all levels.
- Crowd-Pleaser: These hearty sandwiches are sure to satisfy even the hungriest guests, making them great for parties.
- Comfort Food Classic: Enjoy the warm, welcoming blend of flavors that makes this melt a beloved dish across homes.
Tools and Preparation
Having the right tools can make preparing BBQ Brisket Melts a breeze. Gather your equipment to ensure a smooth cooking process.
Essential Tools and Equipment
- Pellet smoker
- Cast iron skillet
- Meat thermometer
- Butcher paper
Importance of Each Tool
- Pellet smoker: Essential for imparting that rich smoky flavor to the brisket.
- Cast iron skillet: Provides even heat distribution when toasting your melts for a crispy finish.
- Meat thermometer: Guarantees perfectly cooked brisket by ensuring it reaches the right internal temperature.
Ingredients
For the Brisket
- Brisket
- Mustard as a binder
- Favorite brisket rub preferably pepper-forward
- Hickory pellets for smoking
- Apple cider vinegar
- Beef tallow 3-4 tablespoons
For the Onions
- 2 whole onions
- Avocado oil 2 tablespoons
- Kosher salt 1 tablespoon
- Unsalted butter 2 tablespoons plus more for toasting
For the Sandwich Assembly
- Sourdough bread
- Fried crispy onions
- Colby jack cheese 2 slices
- Provolone cheese 2 slices
- Favorite BBQ sauce

How to Make BBQ Brisket Melts
Step 1: Prepare the Brisket
- Trim brisket of excess fat.
- Apply mustard all over as a binder.
- Season generously with your preferred pepper-forward brisket rub.
- Refrigerate for 1-2 hours.
Step 2: Smoke the Brisket
- Preheat your pellet smoker to 210 degrees Fahrenheit.
- Add hickory pellets and place a water pan underneath the brisket.
- Smoke for 9-10 hours until internal temperature reaches 165-170 degrees Fahrenheit.
Step 3: Wrap and Continue Smoking
- Wrap the smoked brisket in butcher paper with apple cider vinegar and beef tallow.
- Increase smoker temperature to 250 degrees Fahrenheit.
- Continue smoking until internal temperature reaches 204-206 degrees Fahrenheit.
Step 4: Rest the Brisket
- Remove from smoker and rest wrapped brisket in a cooler for 2-3 hours.
Step 5: Caramelize Onions
- Dice onions and heat in a skillet with avocado oil and kosher salt.
- Add unsalted butter and sauté until onions are caramelized.
Step 6: Assemble Your Melts
- Lay out slices of sourdough bread on your working surface.
- Layer fried onions, Colby jack cheese, brisket slices, caramelized onions, BBQ sauce, provolone cheese, and top bun on one slice.
- Cover with another slice of bread.
Step 7: Toast Your Sandwiches
- Heat cast iron skillet over medium heat and add butter.
- Place assembled sandwich in skillet; toast for about 3-4 minutes on each side until golden brown.
Enjoy your delicious BBQ Brisket Melts fresh from the skillet!
How to Serve BBQ Brisket Melts
Serving BBQ Brisket Melts is all about enhancing the flavors and making the experience enjoyable. Here are some tasty serving suggestions to complement your delicious sandwich.
Pair with Fresh Coleslaw
- A crunchy coleslaw adds a refreshing contrast to the rich brisket and cheese, balancing the flavors perfectly.
Add Pickles on the Side
- Tangy pickles offer a burst of acidity that cuts through the richness, making each bite more delightful.
Serve with Sweet Potato Fries
- Crispy sweet potato fries provide a sweet and savory side that pairs wonderfully with the smoky brisket.
Offer a Side of BBQ Sauce
- Extra BBQ sauce allows guests to drizzle more flavor onto their melts, personalizing each sandwich to their taste.
Include a Simple Green Salad
- A light green salad dressed in vinaigrette can cleanse the palate and add some freshness alongside your hearty meal.
How to Perfect BBQ Brisket Melts
Perfecting your BBQ Brisket Melts involves attention to detail and technique. Here are some tips to elevate your sandwich game.
- Choose Quality Brisket: Opt for a well-marbled brisket for optimal tenderness and flavor.
- Allow for Proper Smoking Time: Adequate smoking helps develop deep flavors, so avoid rushing this step.
- Use Fresh Ingredients: Fresh bread, onions, and cheese contribute to a superior taste experience.
- Don’t Skip the Resting Period: Letting the brisket rest allows juices to redistribute, resulting in a juicier melt.
- Toast Thoroughly: Ensure both sides of your sandwich are golden brown for that perfect crunch.
- Experiment with Cheese: Try different cheese combinations for varied flavors; sharp cheddar or smoked gouda can be great options.

Best Side Dishes for BBQ Brisket Melts
When enjoying BBQ Brisket Melts, pairing them with the right sides can enhance your meal. Here are some excellent options:
- Macaroni and Cheese: Creamy and cheesy, this classic comfort food complements the smoky flavors of the melt.
- Cornbread: Sweet cornbread adds a delightful texture and sweetness that balances the savory brisket.
- Baked Beans: The sweetness of baked beans works harmoniously with barbecue flavors, making them an ideal side.
- Potato Salad: A chilled potato salad brings creaminess and coolness that contrasts beautifully with hot sandwiches.
- Grilled Vegetables: Seasonal grilled veggies provide a healthy touch while adding vibrant colors to your plate.
- Chips and Salsa: Crunchy chips paired with zesty salsa offer a fun snack option that’s easy to prepare.
Common Mistakes to Avoid
Avoiding common mistakes can elevate your BBQ Brisket Melts from good to great.
- Not Using a Binder: Skipping the mustard as a binder can lead to uneven seasoning. Always apply it to ensure the rub sticks well.
- Overcooking or Undercooking the Brisket: Cooking brisket at incorrect temperatures can ruin its texture. Use a meat thermometer to check for doneness accurately.
- Not Resting the Meat: Cutting into brisket too soon leads to dry meat. Allow it to rest in a cooler for 2-3 hours for optimal juiciness.
- Skipping Caramelization: Neglecting to caramelize the onions can result in a lack of flavor depth. Take your time sautéing them until they are golden and sweet.
- Using Low-Quality Cheese: Cheap cheese might not melt well and can affect taste. Opt for good quality Colby jack and provolone for better results.
Refrigerator Storage
- Store leftover BBQ Brisket Melts in an airtight container.
- They will last in the refrigerator for up to 3-4 days.
Freezing BBQ Brisket Melts
- Wrap each sandwich tightly in plastic wrap or aluminum foil.
- Freeze for up to 2 months for best quality.
Reheating BBQ Brisket Melts
- Oven: Preheat oven to 350°F (175°C). Place sandwiches on a baking sheet and heat for about 10-15 minutes until warmed through.
- Microwave: Heat on medium power in 30-second intervals until heated. This method may make bread soggy, so use it cautiously.
- Stovetop: Heat in a skillet over medium heat, flipping once, until warmed and crispy on both sides.
Frequently Asked Questions
What is a BBQ Brisket Melt?
A BBQ Brisket Melt is a delicious sandwich made with tender smoked brisket, melted cheese, and caramelized onions, typically served on toasted sourdough bread.
How do I customize my BBQ Brisket Melts?
You can customize your melts by adding different cheeses like cheddar or pepper jack, or by including additional toppings like jalapeños or pickles.
Can I use leftover brisket for this recipe?
Absolutely! Leftover brisket works perfectly in BBQ Brisket Melts, making it a great way to enjoy leftovers.
What type of bread works best?
Sourdough bread is ideal due to its sturdy structure and flavor, but you can also use other hearty breads like ciabatta or whole grain if preferred.
How do I ensure my brisket is juicy?
To keep your brisket juicy, make sure to allow it to rest after cooking. Wrapping it during resting helps retain moisture.
Final Thoughts
BBQ Brisket Melts offer an enticing blend of flavors and textures that make them perfect for any meal. Whether you’re hosting friends or enjoying a cozy dinner at home, these melts are versatile and easy to personalize. Try experimenting with different cheeses or toppings to create your unique version!
BBQ Brisket Melts
- Total Time: 3 minute
- Yield: Serves 4
Description
BBQ Brisket Melts are the ultimate comfort food experience, combining tender, smoky brisket with gooey melted cheese and sweet caramelized onions, all nestled between two slices of crispy sourdough bread. This savory sandwich is perfect for any occasion—whether you’re hosting a family gathering or simply craving a hearty meal at home. Easy to prepare and packed with flavor, these melts will satisfy your cravings while impressing your guests. Dive into this delicious recipe and discover why BBQ Brisket Melts have become a beloved classic!
Ingredients
- 1 whole brisket
- 2 tablespoons mustard (for binder)
- BBQ brisket rub (preferably pepper-forward)
- Hickory pellets (for smoking)
- 2 whole onions
- Avocado oil
- Kosher salt
- Unsalted butter
- Sourdough bread
- Colby jack cheese
- Provolone cheese
- Favorite BBQ sauce
Instructions
- Prepare the brisket by trimming excess fat and applying mustard as a binder, seasoning with the rub, and refrigerating for 1-2 hours.
- Preheat your pellet smoker to 210°F; smoke the brisket for 9-10 hours until it reaches an internal temperature of 165-170°F.
- Wrap the smoked brisket in butcher paper with apple cider vinegar and beef tallow; increase smoker temperature to 250°F and continue smoking until it reaches 204-206°F.
- Rest the brisket wrapped in a cooler for 2-3 hours before slicing.
- Caramelize diced onions in a skillet with avocado oil, kosher salt, and unsalted butter until golden brown.
- Assemble sandwiches with fried onions, brisket slices, cheeses, BBQ sauce, and toast in a cast iron skillet until golden brown on both sides.
- Prep Time: 20 minutes
- Cook Time: Approximately 12 hours (includes smoking time)
- Category: Main
- Method: Smoking/Frying
- Cuisine: American
Nutrition
- Serving Size: 1 melt (250g)
- Calories: 680
- Sugar: 4g
- Sodium: 1040mg
- Fat: 39g
- Saturated Fat: 18g
- Unsaturated Fat: 17g
- Trans Fat: 0g
- Carbohydrates: 46g
- Fiber: 2g
- Protein: 36g
- Cholesterol: 100mg
Keywords: Feel free to experiment with different cheeses like sharp cheddar or smoked gouda for varied flavors. Pair your melts with sides like coleslaw or sweet potato fries to enhance the meal experience.
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